I made a mini zen stove the other night (Red Bull top, V8 bottom, inner wall). Home Depot was out of JB Weld, so I figured I'd make one without it as a test run.
It went together pretty easily and of course I had to fire it up. It worked well with no flame leaks anywhere. I made a second one last night with no JB and again it seems to work great.
So, do I really need to weld? The fit between top and bottom is tight and the inner wall already has the small notches at the bottom, so I can't see why it would need to be air tight.