I actually ended up making a cat stove this weekend and did two tests:
Test 1: Used 1oz. of denatured alcohol. Used windscreen (modified from a Whisperlite windscreen), no pot stand. It was pretty windy in my yard, but I went ahead with it anyway. Primed for 30ish seconds. At about the 5:45ish minute mark, a burned up all the alcohol before it reached a boil.
Test 2: Same set up, except I filled the stove with more alcohol. I didn't measure it but it was close to coming to the bottom row of holes. I also, moved the windscreen in a little closer around the stove/pot (GSI Haulite Minimalist). This time, I got a gentle boil at about the 6:20ish minute mark. If I recall correctly, it burned for close to a minute after reaching the gentle boil.
I think for the next time, I want to try using less holes on the stove. I did the two rows of 15 holes, bottom holes offset. I want to see what results I have with doing 7 or 8 holes on the bottom row. Also going to have some kind of heat reflector under the cat stove - probably taking the one included with the Whisperlite. I may also try to make a different windscreen.
The pot size didn't really seem to be too much of an issue. There were flames up the sides of the pot, but it was never anything major for either test.
Any suggestions on getting a boil with using a little less fuel? If I had to guess, I'd say the successful test used 1.5-2oz of alcohol.